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Viprotron GmbH
Ostendstr. 17,
64319
Pfungstadt
Deutschland
Deutschland
Standort
Hallenplan
Geländeplan
Ansprechpartner
Unser Angebot
Produktkategorien
- 02 Glasbearbeitung und Veredelung
- 02.08 Isolierglastechnik
- 02.08.01 Anlagen zur Isolierglasherstellung
- 02.08.01.01 Anlagen für 3-fach Isolierglas
Anlagen für 3-fach Isolierglas
- 02 Glasbearbeitung und Veredelung
- 02.09 Sicherheitsglastechnik
- 02.09.01 Vorspanntechnik
- 02.09.01.01 Öfen für die thermische Vorspannung von Glas
Öfen für die thermische Vorspannung von Glas
- 02 Glasbearbeitung und Veredelung
- 02.09 Sicherheitsglastechnik
- 02.09.02 Verbundglastechnik
- 02.09.02.01 Verbundglastechnik mit Folie für Bauglas
Verbundglastechnik mit Folie für Bauglas
- 05 Messtechnik, Antriebstechnik, Steuertechnik, Regeltechnik und Software
- 05.01 Messtechnik und Regeltechnik, Sensorik
- 05.01.02 Inspektionstechnologie
- 05.01.02.01 Inspektion der Oberflächen und Konturen sowie Fehlerinspektion
Inspektion der Oberflächen und Konturen sowie Fehlerinspektion
- 05 Messtechnik, Antriebstechnik, Steuertechnik, Regeltechnik und Software
- 05.01 Messtechnik und Regeltechnik, Sensorik
- 05.01.04 Detektoren für beschichtetes Glas
Detektoren für beschichtetes Glas
- 05 Messtechnik, Antriebstechnik, Steuertechnik, Regeltechnik und Software
- 05.05 Mess- und Prüftechnik für die Photovoltaikproduktion
- 05.05.02 Visuelle Inspektionssysteme
Visuelle Inspektionssysteme
Unsere Produkte
Produktkategorie: Inspektion der Oberflächen und Konturen sowie Fehlerinspektion, Anlagen für 3-fach Isolierglas, Öfen für die thermische Vorspannung von Glas, Verbundglastechnik mit Folie für Bauglas, Detektoren für beschichtetes Glas, Visuelle Inspektionssysteme
Jumbo Controller
Reliable detection of glass defects at the beginning of the value chain
Objectives
• Avoiding processing defected raw glass
• Improving the productivity of the following processes
• Improving the real yield by providing data for re-optimizing the cutting plan with interface to the PPS system
• Avoiding accidents by identifying broken glass
• Enabling supplier evaluation
System
• Installation between tilt and cutting table
• Detection of standard glass defects like scratches, bubbles, inclusions, dirt and foil defects, without prior washing
• Defect detection despite separation powder (e. g. Lucite) on the glass surface
• Scanning in brightfieldchannel in transmission
• Upgradeable with reflection channel
Software
• Well-arranged visualization of quality relevant defects only
• Detection of glass breakage and dangerous cracks
• Display of defects within cutting plans
• Connection to PPS software possible to allow cutting optimization around defects
• Statistic reports about raw glass quality
Objectives
• Avoiding processing defected raw glass
• Improving the productivity of the following processes
• Improving the real yield by providing data for re-optimizing the cutting plan with interface to the PPS system
• Avoiding accidents by identifying broken glass
• Enabling supplier evaluation
System
• Installation between tilt and cutting table
• Detection of standard glass defects like scratches, bubbles, inclusions, dirt and foil defects, without prior washing
• Defect detection despite separation powder (e. g. Lucite) on the glass surface
• Scanning in brightfieldchannel in transmission
• Upgradeable with reflection channel
Software
• Well-arranged visualization of quality relevant defects only
• Detection of glass breakage and dangerous cracks
• Display of defects within cutting plans
• Connection to PPS software possible to allow cutting optimization around defects
• Statistic reports about raw glass quality
Produktkategorie: Inspektion der Oberflächen und Konturen sowie Fehlerinspektion, Anlagen für 3-fach Isolierglas, Öfen für die thermische Vorspannung von Glas, Verbundglastechnik mit Folie für Bauglas, Detektoren für beschichtetes Glas, Visuelle Inspektionssysteme
ECO Scanner
Detection of standard defects during the process chain
Objectives
• Low capex start intoscanning of monolithic glasses
• Saving glass by cleaning or reworking before further processing
• Analyzing defect root causes within the process
• Minimizing claim rates
• Evaluating how scanning contributes to the business and organization
System
• Installation after a washer (after processing, before lami cleanroom, before printing, in IG line, etc.)
• Scanning in brightfield channel only (bubbles, seeds, scratches, PIB or foil residues, etc.)
• Sequential control (one sheet at a time)
• Gap in line is not needed
• Very easy to integrate in new and existing production lines
• DIY installation
• “Plug and play”
Software
• Well-arranged visualization of quality relevant defects only
• Quality zones: rebate, edge and main zone can be individually defined
• Pre-classification proven in practice to assure that not each small glass defect will be displayed or leads to a reject
• Intuitive definition of customer specific quality recipes
Objectives
• Low capex start intoscanning of monolithic glasses
• Saving glass by cleaning or reworking before further processing
• Analyzing defect root causes within the process
• Minimizing claim rates
• Evaluating how scanning contributes to the business and organization
System
• Installation after a washer (after processing, before lami cleanroom, before printing, in IG line, etc.)
• Scanning in brightfield channel only (bubbles, seeds, scratches, PIB or foil residues, etc.)
• Sequential control (one sheet at a time)
• Gap in line is not needed
• Very easy to integrate in new and existing production lines
• DIY installation
• “Plug and play”
Software
• Well-arranged visualization of quality relevant defects only
• Quality zones: rebate, edge and main zone can be individually defined
• Pre-classification proven in practice to assure that not each small glass defect will be displayed or leads to a reject
• Intuitive definition of customer specific quality recipes
Produktkategorie: Inspektion der Oberflächen und Konturen sowie Fehlerinspektion, Anlagen für 3-fach Isolierglas, Öfen für die thermische Vorspannung von Glas, Verbundglastechnik mit Folie für Bauglas, Detektoren für beschichtetes Glas, Visuelle Inspektionssysteme
Quality Scanner 3D
Highest performing detection of defects during the process chain
Objectives
• Defining and achieving an own production quality level for monolithic glasses (annealed, tempered, laminated, single sheet for IG etc. )
• Saving glass by cleaning or reworking before furtherprocessing
• Analyzing defect root causes within the process
• Minimizing claim rates
System
• Installation after a washer (after processing, before lami cleanroom, in IG line)
• Modular system: (up to three different detection channels to create the best possible contrast for each defect type)
• Basic scan in brightfield channel (bubbles, seeds, scratches, etc.)
• Upgradeable with a darkfield channel (hazy residues of roller marks, hair line scratches, etc.)
• Upgradeable with a reflection channel (scratches or pinholes in bright coatings)
Software
• Well-arranged visualization of quality relevant defects only
• Quality zones: rebate, edge and main zone can be individually defined
• Intuitive definition of customer specific quality recipes
• Documentation and comprehensive statistics
• From stand-alone device up to a complete integration in line control or ERP software possible
Objectives
• Defining and achieving an own production quality level for monolithic glasses (annealed, tempered, laminated, single sheet for IG etc. )
• Saving glass by cleaning or reworking before furtherprocessing
• Analyzing defect root causes within the process
• Minimizing claim rates
System
• Installation after a washer (after processing, before lami cleanroom, in IG line)
• Modular system: (up to three different detection channels to create the best possible contrast for each defect type)
• Basic scan in brightfield channel (bubbles, seeds, scratches, etc.)
• Upgradeable with a darkfield channel (hazy residues of roller marks, hair line scratches, etc.)
• Upgradeable with a reflection channel (scratches or pinholes in bright coatings)
Software
• Well-arranged visualization of quality relevant defects only
• Quality zones: rebate, edge and main zone can be individually defined
• Intuitive definition of customer specific quality recipes
• Documentation and comprehensive statistics
• From stand-alone device up to a complete integration in line control or ERP software possible
Produktkategorie: Inspektion der Oberflächen und Konturen sowie Fehlerinspektion, Visuelle Inspektionssysteme, Anlagen für 3-fach Isolierglas, Öfen für die thermische Vorspannung von Glas, Verbundglastechnik mit Folie für Bauglas, Detektoren für beschichtetes Glas
Anisotropy Scanner
Highest performing measurement and documentation of anisotropies
Measurement performance:
• Defining, achieving and keeping an own production quality level for tempered glasses in anisotropies, as they are not described in any standards yet
• Optimizing furnace parameters to achieve the wanted process stability
• Avoiding critical talks and court cases by keeping a negotiated quality level throughout a complete building project
System:
• Installation after a furnace
• Calibrated linescan cameras
• Consistent LED illumination
• Combination of a set of specific polarization filters
• Systems are calibrated to ensure exact measurement of optical retardation
• The system is always self calibrating to adapt to different light and glass conditions
• Modular system, as option a White Haze channel can be added
Software:
• Different views on the results possible
• Calculation of an isotropy percent or mean value
• Comprehensive documentation and statistics for each and every sheet
• Many analysis tools for furnace optimization
• From stand-alone device up to a complete integration in line control or ERP software possible
Measurement performance:
• Defining, achieving and keeping an own production quality level for tempered glasses in anisotropies, as they are not described in any standards yet
• Optimizing furnace parameters to achieve the wanted process stability
• Avoiding critical talks and court cases by keeping a negotiated quality level throughout a complete building project
System:
• Installation after a furnace
• Calibrated linescan cameras
• Consistent LED illumination
• Combination of a set of specific polarization filters
• Systems are calibrated to ensure exact measurement of optical retardation
• The system is always self calibrating to adapt to different light and glass conditions
• Modular system, as option a White Haze channel can be added
Software:
• Different views on the results possible
• Calculation of an isotropy percent or mean value
• Comprehensive documentation and statistics for each and every sheet
• Many analysis tools for furnace optimization
• From stand-alone device up to a complete integration in line control or ERP software possible
Produktkategorie: Anlagen für 3-fach Isolierglas, Öfen für die thermische Vorspannung von Glas, Verbundglastechnik mit Folie für Bauglas, Inspektion der Oberflächen und Konturen sowie Fehlerinspektion, Detektoren für beschichtetes Glas, Visuelle Inspektionssysteme
Defect Pointer
Secure a quick and reliable defect localization
Objectives
• Saving time when inspecting big sheets or at a fast line
• Quick and unerringly localization of defects on the glass for cleaning or reworking
• Not overlooking defects
• Productivity is increasing as a long search for defects will be avoided
System
• Two or more long LED stripes installed in the inspection station or offload station of an IG line or a separate test track
• Defect Pointer is an option for the Quality Scanner or Quality Checker
• Colored LEDs reflect the seriousness of the defect:
- red = outside spec
- blue = allowed defect
- green / yellow = defect (far) under threshold of spec, only visible to QM
Software
• Help for inspection of rectangular and shaped glasses
• Single LEDs point directly to the defect and show its position to the operator
• Easy to switch between defects on touch screen
• Additional parallel option available: “Multi Layer” for a systematic defect detection especially in large panes
Objectives
• Saving time when inspecting big sheets or at a fast line
• Quick and unerringly localization of defects on the glass for cleaning or reworking
• Not overlooking defects
• Productivity is increasing as a long search for defects will be avoided
System
• Two or more long LED stripes installed in the inspection station or offload station of an IG line or a separate test track
• Defect Pointer is an option for the Quality Scanner or Quality Checker
• Colored LEDs reflect the seriousness of the defect:
- red = outside spec
- blue = allowed defect
- green / yellow = defect (far) under threshold of spec, only visible to QM
Software
• Help for inspection of rectangular and shaped glasses
• Single LEDs point directly to the defect and show its position to the operator
• Easy to switch between defects on touch screen
• Additional parallel option available: “Multi Layer” for a systematic defect detection especially in large panes
Produktkategorie: Anlagen für 3-fach Isolierglas, Öfen für die thermische Vorspannung von Glas, Verbundglastechnik mit Folie für Bauglas, Inspektion der Oberflächen und Konturen sowie Fehlerinspektion, Detektoren für beschichtetes Glas, Visuelle Inspektionssysteme
White Haze Scanner
Highest performing and awarded detection of White Haze on tempered glasses
Detection performance:
• Defining, achieving and keeping an own production quality level for tempered glasses with focus on White Haze
• Optimizing furnace parameters to achieve the wanted process stability
• Detect White Haze areas on the surfaces to allow reworking / polishing the defected areas before further processing or sending to the customer
System:
• Installation after a furnace Installation can be done next to other systems (e.g. waviness control)
• Consistent LED illumination
• Calculation of acceptance criteria
• Modular system, as option a defect detection channel in brightfield or an anisotropy channel can be added
Software:
• White Haze analyzing software in “Real-time”
• Different views on the results possible:
- Real camera image
- False colour view
• Quality classification and alarms
• Comprehensive documentation and statistics for each and every sheet
• From stand-alone device up to a complete integration in line control or ERP software possible
Detection performance:
• Defining, achieving and keeping an own production quality level for tempered glasses with focus on White Haze
• Optimizing furnace parameters to achieve the wanted process stability
• Detect White Haze areas on the surfaces to allow reworking / polishing the defected areas before further processing or sending to the customer
System:
• Installation after a furnace Installation can be done next to other systems (e.g. waviness control)
• Consistent LED illumination
• Calculation of acceptance criteria
• Modular system, as option a defect detection channel in brightfield or an anisotropy channel can be added
Software:
• White Haze analyzing software in “Real-time”
• Different views on the results possible:
- Real camera image
- False colour view
• Quality classification and alarms
• Comprehensive documentation and statistics for each and every sheet
• From stand-alone device up to a complete integration in line control or ERP software possible
Produktkategorie: Anlagen für 3-fach Isolierglas, Öfen für die thermische Vorspannung von Glas, Verbundglastechnik mit Folie für Bauglas, Inspektion der Oberflächen und Konturen sowie Fehlerinspektion, Detektoren für beschichtetes Glas, Visuelle Inspektionssysteme
Quality Checker IG
Defect detection and measurement in final control of insulated glasses
Objectives
• Minimizing claim costs
• Securing of normed or negotiated quality level
• Legal protection of warranty
• Complete documentation of all quality relevant control results
• Optimization of internal processes
System
• Installation between the press and the sealer in an IG line
• Reliable defect detection in telecentric brightfield: detection of standard glass defects like scratches, bubbles, inclusions, dirt, PIB residues etc.
• In addition to evaluate:
- Deviation or parallelism of the spacers even in triple / quadruple units
- Straightness and rectangularity of the grids / muntin bars
• Documentation of the results
Software
• Well-arranged visualization of quality relevant defects only
• Quality zones: rebate, edge and main zone can be individually defined
• Pre-classification proven in practice to assure that not each small glass defect will be displayed or leads to a reject
• Intuitive definition of customer specific quality recipes
• Patent pending
Objectives
• Minimizing claim costs
• Securing of normed or negotiated quality level
• Legal protection of warranty
• Complete documentation of all quality relevant control results
• Optimization of internal processes
System
• Installation between the press and the sealer in an IG line
• Reliable defect detection in telecentric brightfield: detection of standard glass defects like scratches, bubbles, inclusions, dirt, PIB residues etc.
• In addition to evaluate:
- Deviation or parallelism of the spacers even in triple / quadruple units
- Straightness and rectangularity of the grids / muntin bars
• Documentation of the results
Software
• Well-arranged visualization of quality relevant defects only
• Quality zones: rebate, edge and main zone can be individually defined
• Pre-classification proven in practice to assure that not each small glass defect will be displayed or leads to a reject
• Intuitive definition of customer specific quality recipes
• Patent pending
Produktkategorie: Anlagen für 3-fach Isolierglas, Öfen für die thermische Vorspannung von Glas, Verbundglastechnik mit Folie für Bauglas, Inspektion der Oberflächen und Konturen sowie Fehlerinspektion, Detektoren für beschichtetes Glas, Visuelle Inspektionssysteme
Quality Checker SG
Defect detection and measurement in final control of safety glasses
Objectives
• Minimizing claim costs
• Securing of normed or negotiated quality level
• Legal protection of warranty
• Complete documentation of all quality relevant control results
• Optimization of internal processes
System
• Installation in a separate test track after a washer
• Defect detection in telecentric brightfield: Reliable detection of standard glass defects like scratches, inclusions, bubbles, etc.
• Comparison with the dxf file from the ERP-system enables:
- Size control (width and height)
- Control of holes and cutouts (area and diameter / geometry)
• Documentation of the results
Software
• Well-arranged visualization of quality relevant defects only
• Quality zones: rebate, edge and main zone can be individually defined
• Pre-classification proven in practice to assure that not each small glass defect will be displayed or leads to a reject
• Intuitive definition of customer specific quality recipes
• Patent pending
Objectives
• Minimizing claim costs
• Securing of normed or negotiated quality level
• Legal protection of warranty
• Complete documentation of all quality relevant control results
• Optimization of internal processes
System
• Installation in a separate test track after a washer
• Defect detection in telecentric brightfield: Reliable detection of standard glass defects like scratches, inclusions, bubbles, etc.
• Comparison with the dxf file from the ERP-system enables:
- Size control (width and height)
- Control of holes and cutouts (area and diameter / geometry)
• Documentation of the results
Software
• Well-arranged visualization of quality relevant defects only
• Quality zones: rebate, edge and main zone can be individually defined
• Pre-classification proven in practice to assure that not each small glass defect will be displayed or leads to a reject
• Intuitive definition of customer specific quality recipes
• Patent pending
Über uns
Firmenporträt
LEADING INNOVATION AMONGST GLASS SCANNERS
Today Viprotron GmbH is a leader amongst quality scanner technology. There are currently more than 200 of our scanner systems operating in the glass industry worldwide, actively providing reliable quality control. The innovative image processing systems are installed by us and are adapted to the local individual processes within the production line. Once installed the systems ensure a high quality within glass production and processing, as well as saving time and money through the optimization of the production process. Most importantly, they allow our customers to succeed in the continuously increasing quality expectation of their market.
MADE IN GERMANY
Our machinery is produced in Pfungstadt near Darmstadt, where we are continuously developing our systems and adapting them to the wishes and needs of our clients. 20 employees, their dedication and skill and more than 20 years of field specific experience continue to help us improve on our already high position within the field of glass quality scanners.
INSPECTION SYSTEMS FOR:
• Cutting area
• Processing
• Tempered glass
• Laminated glass
• IGU single glass
• IGU final control
• Measuring glass
• Anisotropy Haze Scanner
PROFIT
• Cost reduction by saving glass and components
• Avoiding complaint cost
• Rise in productivity
• Support in automation
• Fast payback of investment
MARKET
• Better product quality than the competitors
• Differentiation over quality not over price
• Quality level adjustable to customerЂs needs
• Individual pdf per glass or unit for claim management
SHOP FLOOR
• Smooth and reliable workflows
• No surprises with serial defects
• Delivery complete and in time
• Checked product quality
• Documentation and statistics
Today Viprotron GmbH is a leader amongst quality scanner technology. There are currently more than 200 of our scanner systems operating in the glass industry worldwide, actively providing reliable quality control. The innovative image processing systems are installed by us and are adapted to the local individual processes within the production line. Once installed the systems ensure a high quality within glass production and processing, as well as saving time and money through the optimization of the production process. Most importantly, they allow our customers to succeed in the continuously increasing quality expectation of their market.
MADE IN GERMANY
Our machinery is produced in Pfungstadt near Darmstadt, where we are continuously developing our systems and adapting them to the wishes and needs of our clients. 20 employees, their dedication and skill and more than 20 years of field specific experience continue to help us improve on our already high position within the field of glass quality scanners.
INSPECTION SYSTEMS FOR:
• Cutting area
• Processing
• Tempered glass
• Laminated glass
• IGU single glass
• IGU final control
• Measuring glass
• Anisotropy Haze Scanner
PROFIT
• Cost reduction by saving glass and components
• Avoiding complaint cost
• Rise in productivity
• Support in automation
• Fast payback of investment
MARKET
• Better product quality than the competitors
• Differentiation over quality not over price
• Quality level adjustable to customerЂs needs
• Individual pdf per glass or unit for claim management
SHOP FLOOR
• Smooth and reliable workflows
• No surprises with serial defects
• Delivery complete and in time
• Checked product quality
• Documentation and statistics
Unternehmensdaten
Anzahl der Beschäftigten11-30
Gründungsjahr2004
Geschäftsfelder- Glasherstellung/Produktionstechnik
- Glasbearbeitung und -veredelung
- Werkzeuge, Ersatz- und Verschleißteile
- Meß-, Steuer- und Regeltechnik für Glas- und Glasmaschinen
- Glasanwendung im Bau- und Fassadenbereich
- Solarenergie, transparente Wärmedämmung
- Displayglas und Lasertechnologien
- Maschinen- und Anlagenbau
- Herstellung, Bearbeitung und Veredelung
- Handwerk
- Architektur / Bau
- Fenster und Fassade
- Solarglas/Technisches Glas
- Flachglas
- Hohlglas